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9“ 900LB A105 固定球阀 20260608 (9) 拷贝

Introduction

In critical industrial applications where high pressure, large pipe diameters, and reliable shutoff performance are required, the Trunnion Mounted Ball Valve has become one of the most trusted valve solutions. Its robust construction, low operating torque, and superior sealing capability make it an ideal choice for oil & gas, petrochemical, LNG, offshore, and power generation industries.

Designed and manufactured in accordance with API 6D, API 608, ASME B16.34, ASME B16.5, and related international standards, J-VALVES Trunnion Mounted Ball Valves deliver exceptional reliability and long-term performance in demanding service conditions. With years of engineering experience and advanced manufacturing capabilities, J-VALVES continues to provide high-quality ball valve solutions to customers worldwide.

Key Features of Trunnion Mounted Ball Valves

1. Low Operating Torque

The trunnion-supported ball absorbs the pressure load, minimizing friction between the ball and seats during operation. This results in lower operating torque and allows the use of smaller actuators, reducing overall system costs.

2. Reliable Double Sealing Performance

The spring-loaded seat design ensures tight sealing under both low-pressure and high-pressure conditions. The valve can achieve bidirectional sealing performance, improving operational safety and reducing leakage risks.

3. Excellent Performance in High-Pressure Systems

Designed for pressure classes ranging from ASME Class 150 to Class 2500, trunnion mounted ball valves are widely used in transmission pipelines, refinery units, and offshore production facilities where pressure containment is critical.

4. Fire-Safe Design

J-VALVES Trunnion Mounted Ball Valves can be supplied with fire-safe construction in accordance with API 607 and API 6FA, ensuring emergency sealing capability in the event of a fire.

5. Anti-Static and Blowout-Proof Stem Design

The anti-static device prevents electrostatic discharge during operation, while the blowout-proof stem enhances operational safety by preventing stem ejection under pressure.

6. Double Block and Bleed (DBB) Capability

Many J-VALVES trunnion mounted ball valves are available with Double Block and Bleed functionality, allowing operators to isolate both sides of the valve and safely release cavity pressure for maintenance and inspection.

Advantages of J-VALVES Trunnion Mounted Ball Valves

Advanced Engineering and Manufacturing

J-VALVES utilizes modern CNC machining centers, precision assembly processes, and strict quality control systems to ensure every valve meets international standards and customer specifications.

The company offers a complete range of trunnion mounted ball valves in:

  • Forged Steel A105

  • LF2 Low Temperature Carbon Steel

  • F304 Stainless Steel

  • F316 Stainless Steel

  • Duplex Stainless Steel

  • Super Duplex Stainless Steel

  • Nickel Alloy Materials

Strict Quality Assurance

Each valve undergoes comprehensive testing before shipment, including:

  • Hydrostatic Shell Test

  • High-Pressure Seat Test

  • Low-Pressure Air Test

  • Fugitive Emission Test (optional)

  • Fire Safe Test (optional)

  • Material PMI Inspection

  • Dimensional Inspection

All testing procedures are performed according to API and ASME requirements to guarantee reliable field performance.

Flexible Automation Solutions

J-VALVES provides complete automation packages including:

  • Electric Actuators

  • Pneumatic Actuators

  • Hydraulic Actuators

  • Gas-Over-Oil Actuators

These solutions help customers achieve efficient remote operation and process automation.

Successful Project Experience

J-VALVES Trunnion Mounted Ball Valves have been successfully supplied to numerous oil & gas, LNG, and petrochemical projects around the world.

For a large pipeline project, J-VALVES provided forged steel Class 900 trunnion mounted ball valves designed for high-pressure hydrocarbon service. The valves demonstrated outstanding sealing performance and operational reliability during continuous operation, helping the customer reduce maintenance costs and improve system safety.

In another offshore application, J-VALVES supplied corrosion-resistant trunnion ball valves for seawater injection systems. Through optimized seat design and advanced anti-corrosion coatings, the valves maintained excellent performance in highly aggressive marine environments.

The company's ability to provide customized engineering solutions, rapid production schedules, and strict quality control has made J-VALVES a trusted partner for EPC contractors, distributors, and end users worldwide.

Typical Applications

J-VALVES Trunnion Mounted Ball Valves are widely used in:

  • Oil & Gas Transmission Pipelines

  • LNG Storage and Transportation Facilities

  • Petrochemical Plants

  • Refinery Process Units

  • Offshore Platforms

  • Power Generation Facilities

  • Chemical Processing Plants

  • Industrial Utility Systems

Why Choose J-VALVES?

Since 2009, J-VALVES has focused on delivering high-quality industrial valve solutions that combine advanced engineering, international compliance, and reliable performance. Every trunnion mounted ball valve is designed to provide long service life, reduced maintenance requirements, and maximum operational safety.

With extensive experience in API-compliant valve manufacturing, J-VALVES offers customers dependable products backed by professional technical support and comprehensive quality assurance.

Conclusion

The Trunnion Mounted Ball Valve remains one of the most effective valve solutions for high-pressure and critical service applications. Its low operating torque, superior sealing capability, fire-safe construction, and long service life make it indispensable across modern industrial systems.

By combining advanced manufacturing technology, strict compliance with API 6D and ASME standards, and years of project experience, J-VALVES delivers Trunnion Mounted Ball Valves that meet the highest expectations for safety, reliability, and performance.

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Nominal Size: 1 inch / DN25, range 1/4 to 12 inch Pressure Class: ASME Class 150, 19.6 bar at 38°C; Class 300 optional Body Material: ASTM B148 C95800 nickel aluminum bronze Body Type: Two piece, bolted Ball: C95800, SS316 hard faced optional Stem: C95800 or SS316, blowout proof Seat: PTFE, RPTFE, PPL, or reinforced PTFE Packing: PTFE or graphite combined packing End Connection: Threaded NPT / BSPT, flanged RF to ASME B16.5 optional Service Temperature: -29°C to +150°C standard, +200°C high temperature version Seawater Velocity Limit: About 6 m/s clean, 4.5 m/s with sand Design Standard: API 608, ASME B16.34 Test Standard: API 598, ISO 5208 Operation: Lever standard, pneumatic or electric optional
Size Range: 2 to 56 inch (DN50 to DN1400) Pressure Class: ASME Class 150 to 2500 / PN20 to PN420 Body Material: WCB, LCB, CF8, CF8M, CF3M, duplex, alloy steel Ball: Stainless with hard chrome, ENP, Stellite or tungsten carbide overlay Seat: PTFE, RPTFE, PPL, or metal Stellite faced Seat Arrangement: SPE, DPE (DIB-1), or combination (DIB-2) Packing: Live loaded graphite, ISO 15848-1 qualified Fire Test: API 607, also API 6FA and ISO 10497 Fugitive Emission: ISO 15848-1 class B or A, with temperature and cycle class stated Face to Face: ASME B16.10 short or long pattern End Connection: Flanged RF / RTJ to B16.5 and B16.47, butt weld to B16.25 Features: Double block and bleed, sealant injection, anti-static, anti-blowout stem Design Standard: API 6D, API 608, ASME B16.34, ISO 14313 Operation: Lever, gear, pneumatic, electric, hydraulic, gas over oil Sour Service: NACE MR0175 available
Nominal Size: 1-1/2 inch / DN40 Pressure Rating: 1000 WOG (68.9 bar cold working, non-shock) Body Type: Three piece, bolted end caps, four body bolts Body Material: ASTM A351 CF8 (304), CF8M (316) optional Ball: CF8, polished Ra 0.4 µm, full or reduced bore Seat: PTFE, RPTFE, PPL, or Stellite faced metal Body Gasket: PTFE to 180°C, graphite above Packing: PTFE V-ring to 200°C, graphite above End Connection: NPT, BSP, socket weld B16.11, butt weld B16.25, flanged RF Actuator Mounting: ISO 5211 F05 / F07 pad Air Supply: 0.4 to 0.7 MPa clean dry air Service Temperature: -29°C to +260°C, seat dependent Design Reference: MSS SP-110 general purpose, ASME B16.34 body wall Test Standard: API 598, ISO 5208
Nominal Size: 3/4 x 1/2 inch (DN20 x DN15), reduced bore Pressure Class: ASME Class 600 / PN100, 102.1 bar at 38°C Body Material: ASTM A182 F51 forged duplex, UNS S31803 PREN: Approximately 35 Ball: F51 with HVOF tungsten carbide or Stellite overlay Stem: F51, SS316 or 17-4PH, blowout proof Seat: RPTFE, Devlon, PEEK, or Stellite faced metal Bolting: B8M Class 2, alloy 718, or B7M for sour service End Connection: NPT, BSP, socket weld ASME B16.11, butt weld ASME B16.25 Bleed Port: Cavity bleed with plug or needle valve, lockable option Service Temperature: -29°C to +300°C, seat dependent Design Standard: API 6D, API 608, ASME B16.34 Test Standard: API 598, ISO 5208, cavity test through bleed port Sour Service: NACE MR0175 available