J-VALVES · Ball Valve Manufacturer · Wenzhou, China info@j-valves.com +86-13600648865

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CHINA J-VALVES Offers Various High-quality I ndustrial Ball Valves

J-VALVES, a distinguished professional ball valve manufacturer rooted in China, takes pride in its extensive product portfolio. Our offerings span a wide range, including trunnion-mounted ball valves, floating ball valves, high-temperature ball valves, high-pressure ball valves, metal-sealed ball valves, ultra-low temperature ball valves, DBB ball valves, Three-way And Four-way Ball Valve, and fully welded ball valves. Each product is a testament to our commitment to precision engineering and reliable performance. Meticulously crafted, they are designed to not only meet but exceed the most stringent industrial demands, ensuring stable operation even under extreme conditions. This enables us to provide our clients with high-value services and makes our valves widely sought-after in industries.

Cast Trunnion Mounted Ball Valves
Cast Trunnion Mounted Ball Valves
Cast Trunnion Mounted Ball Valves
Cast Trunnion Mounted Ball Valves
Cast Trunnion Mounted Ball Valves
Cast Trunnion Mounted Ball Valves
Cast Trunnion Mounted Ball Valves
Cast Trunnion Mounted Ball Valves
Cast Trunnion Mounted Ball Valves
Cast Trunnion Mounted Ball Valves
Cast Trunnion Mounted Ball Valves
Cast Trunnion Mounted Ball Valves
Size range: 2" ~ 56" (DN50 ~ DN1400)
Pressure rating: 150LB ~ 2500LB (PN20 ~ PN420)
Temperature range: -46℃ ~ +200℃ (down to -196℃ for low-temperature type)
Materials:
Valve body: WCB, LCB, CF8, CF8M, CF3M and other cast materials
Ball: 304, 316, F304, F316 stainless steel
Stem: 304, 316, 17-4PH stainless steel
Sealing materials: PTFE, RPTFE, Nylon, PEEK, Devlon
Connection type: Flanged (RF/RTJ), Welded end (BW)
Operation mode: Manual (worm gear), Pneumatic, Electric, Electro-hydraulic linkage
Design standards: ASME B16.34, API 6D, API 608, ISO 17292
Testing standards: API 598, API 6D, ISO 5208
Face-to-face dimensions: Compliant with ASME B16.10 and API 6D standards

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Cast Trunnion Mounted Ball Valves Structural Features

  • Cast valve body structure: Produced with precision casting technology, the valve body can be made of WCB, LCB, CF8, CF8M and other materials. Suitable for manufacturing large-caliber valves from 2" to 48", it features excellent economy and structural integrity.

  • Trunnion ball design: The ball is fixed and supported by upper and lower bearings, with medium pressure borne by the valve seat instead of the ball, which significantly reduces the operating torque and makes it ideal for high-pressure working conditions.

  • Double piston effect valve seat: The valve seat is designed with a double piston effect to achieve bidirectional sealing, ensuring zero leakage regardless of the medium flow direction.

  • Fire-safe design: Compliant with API 607 standard, it is equipped with a metal-to-metal secondary seal that maintains sealing performance and prevents medium leakage in case of fire.

  • Anti-static device: Built-in anti-static device ensures electrical continuity between the ball and the valve body to prevent electrostatic accumulation.

  • Blowout-proof stem design: The stem adopts an integral blowout-proof structure for safe and reliable operation.

  • Automatic valve cavity pressure relief: Equipped with an automatic pressure relief device for the valve cavity to prevent overpressure caused by medium vaporization or temperature changes.

  • Multiple sealing materials: A variety of valve seat sealing materials including PTFE, RPTFE, Nylon and PEEK are optional to adapt to the requirements of different working conditions.

Cast Trunnion Mounted Ball Valves 3D Diagram

Cast Steel Ball Valve

Cast Trunnion Mounted Ball Valves Product Features

  • 2-3 piece body

  • Full andreduced bore trunnion mounted

  • Double block and bleed

  • Single or double piston effect design anti-blow out stem

  • Anti-static device

  • Firesafe to AP1-607/6FA/IS0 10497 springloaded seats

  • Sealant in jection on request NACE MR-01-75

  • API Licenses:

    API6D

    API6DSS

    API6A-PSL4

  • Pressure Class:

    ASME 150-2500

    API 2000-15000

  • Service Type:

    Standard Temperature:-29℃ to 220℃/-20°F to 428°F

    Low Temperature:-46℃ to 150℃/-50°F to 302°F

    Cryogenic Temperature: -47℃ to -196℃/-52°F to-320°F

    Subsea(Shallow &Deep Water)

    Underground

    High Temperature:Above 220℃/428°F


Cast Trunnion Mounted Ball Valves Trunnion Mounted Features-seat Features

J-VALVES SPE can supply a range ofseat types and configurationsto meet specific process needs:

J-VALVES trunnion mounted ball valves standard seat ringsare soft-seated by the use of athermoplastic or elastomeric or Meta

Seats-Tungsten /Chrome carbide /ENP

6

Single Piston (SPE) , Double Piston effect (DPE) and Combination (SPE x DPE) seats are available.


7

Seat Princlple

Two independent seat rings grant the sealing, barrieragainst the line pressure actingon the upstream and downstreamsides of the valve which allows the valve tobe bidirectional.


A set ofcoil springs acting, between the upstream side ofeach seatring,andthe body,generate an uniform thrust on theseat which push the same against the ball and grant the sealingfeature with no orverylow pressureinthe line,when the line pressure increasethe thrust actingon theseat increases proportionally and the sealing leatureis granted throughout the fullpressure range.


The J-VALVES SPE trunnion mounted ball valves are available with Double Block & Bleed in dependent oftheseat type.


Valve seating variations

Seat DesignSingle piston effect (SPE)Double piston effect(DPE)-DIB 1Combined DIB 2

Bi-directional

sealing

YesYesYes

Body-Cavity

Self relieving

YesNoYes
Double BarrierNoYesYes (preferred direction only)

8

Single Piston Effect

Single piston effect (SPE) is the stand ard feature for theseat rings of the

J-VALVES SPE trunnion mounted ball valves.


On a SPE seat ring:

The pressure ac tingon the upstream side ofthe seat ringgenerates aforce which push theseattowards the ball.The pressure actingon the downstream side ofthe seatring generates a force which pull theseatring away fromthe ball.


Anyoverpressure which may be generated by the thermal expansion of the fluid trapped in thebodycavity with the ballin fully closed position, will beautomatically dischargedinthe line on the lower pressure side.



9Double Piston Effect

Double piston effect(DPE) is a stand ard feature fortheseat rings ofthe

J-VALVES trunnion mounted ball valves & recommended forwelded body valves. Ona DPE seat ring, both the pressure acting on the upstream sideof theseatring andthe pressure acting on thedownstreamside of the  seatring, generatea forcewhich push the seattowards the ball.


With th is type ofseat ring,the eventual over press ure whichmay be generated by the thermal expansion ofthe fluidtrappedinthebodyeavitywith theball in fullyclosed position,can be discharged by the use of:

An external safetyrelief device.

The Double Piston Effect grants a double sealingfeature,iftheupstreamseat  ringisdamaged, thedown stream seatgrant the sealingfeature of the valve.


Cast Trunnion Mounted Ball Valves Standard Features
10

Stem

  • The stem is independent from the ballandis not subject to theside load generated by the line pressure acting on the ball.

  • Two O-Rings and agraphite gasket grant a triple barrierand thefire safe sealing on the stem.

  • Abuilt instemsealant injectionsystemis provided as a standardfeature.

  • The standard antIblow-out eature ofthe stemis inaccrdance to API6D and is granted by the bodvcover. By removing the gland bushing the upper stem gasket can be replaced for maintenance with thevalve in service.

11

Ball

  • Inside entry valves 4" and smaller the ball is kept in position by an upper and alower trunnion,housed in the primary body.

  • Inside entry valves 6" and larger the ballis kept in position by an upper and alower trunnion, housed in two bearing blocks

  • Both the trunnions absorb the side load generated by the line pressureacting on the ball,without affecting the rotation of the stem

  • Large diameter trunnions minimize the torque required to operatethe valve.

  • The trunnion srotateinto metalbacked self-lubricating bearings.

12

Emergency Seat Injection

  • Emergency grease in jection fitting forseat rings are standard for6" and larger valves and as option on sizes 2"-4".

  • An eedle valve, complete with non return check valve is screwed in the bodyand connected to theseatrings.

  • The emergency sealantinjection can temporarily solve leakage problems, seatsshall be re paired at the first opportunity.

  • For valves smaller than 6" seat sealant in jection fitting can beprovided in the body cavity

13

Body Vent & Drain

  • All J-VALVES SPE TMBV are complete with ascrewed NPT Plug, located in thelower side of the body completedraining of the body cavity.

  • For valves up to size 4"the drain and vent are combined in oneport.


Cast Trunnion Mounted Ball Valves Trunnion Mounted Features
14

Double Block and Bleed

This feature permits to check the integrity of the seats without interfering withthe operation ofthe line andthe replacement of the upper stem seal with the valve inline. The body cavity can be drained and depressurized with the ball infully closed position, this feature which is available with all typeof seats(SPE,DPE or Combination) permits.

15

Extended Stem

Extended stem is supplied for Underground in stalla tion.

The stem seals arelocated inthe body Gland Plate.

The stem extension isnot affected by eventual stem seal failure.

16

Double Piston Effect

Extended bonnets are available for Cryogenic or high temperature service or special applications requiring this facility features.


Cast Trunnion Mounted Ball Valves Standard Features
18

Low Emission Stem Sealing

J-VALVES SPE tandard stem sealing arrang ement offers Low Emission using a tri ple barrier arrangement certified to the latest lS0 15848 standard.

Anti-Blowout ProofStem

Stem is retained by the cover, the gland plate can beremovedwithvaweinfullyclosed position with the bodycavityvented toatmosphere. The upper stem Oring can be replaced formaintenance with valve in service

Anti-Static Device

All J-VALVES SPE Trunnion Mounted Ball Valves,areequippedwith an anti- static devicetoassurethetotalelectricalconductancebetween all metalparts of the valves.


19

Fire Safe

All J-VALVES complete range of Side entry,Top Entryand Welded body ball valves are certifiedfire safe according to AP1607/1S0 10497 - API6 FA.


20

Valves Ends

Valves are available with:

Flanged Ends (RF Or RTJ) tO ASME B16.5 0r ASME B16.47 Welding Ends to ASME B16.25Hub EndsCustomerspecific

Bore

Valve canbe supplied with Fullor Reducedbore in accordance with tablel of API 6D,unless other wiserequired oradvised. Valveswith special Bore are available.

Face to Face/End to End

Dimensions are in accordance withAP| 6Dand ASME B16.10.Specialdimensions areavailable.


Painting

Standard external painting is Sky Blue Ral5015,and systemis suitable to protect thevalve external suraceduringtransportationandstorage.Othertypesofpaintingareavailableon request.


Cast Trunnion Mounted Ball Valves Trunnion Mounted Features
21

Valve Transition Pieces

Transition pieces (pups), can be supplied forWeldingEnds Valwes to facilitate the welding ofthe valve totheline for:

Material compatibility.


Exces sive difference in strengthsand thickness betweenvalve closures and line pipe (limit is 1.5 times).


Avoiding damages to the valve soft seals.Important note: When transition pieces are supplied bythe customers, itisimperative to verifyif the strengthofthe same, suitable to undergothe hydro- test ofthevalve without damages ordeformations(1.5 times thevalve maximum rated pressure)


22

Welded overlays,with Stainless Steel, Duplexand Inconel are available on request for:


All wetted parts

Body wetted parts

Seat ringshousing pocket

Stem sealingarea

Balls



Types of Trunnion Ball Valves Available


2PC Flanged Trunnion Mounted Ball Valves, 3PC Side-Entry Flanged Trunnion Mounted Ball Valves, Metal-Seated Trunnion Mounted Ball Valves, Top-Entry Flanged Trunnion Mounted Ball Valves, High-Temperature Trunnion Mounted Ball Valves, High-Pressure Trunnion Mounted Ball Valves, Socket Weld (SW) Trunnion Mounted Ball Valves, Butt Weld (BW) Trunnion Mounted Ball Valves, Forged Trunnion Mounted Ball Valves, Cast Trunnion Mounted Ball Valves, Line Trunnion Mounted Ball Valves, Full Bore Trunnion Mounted Ball Valves, Reduced Bore Trunnion Mounted Ball Valves, Cryogenic Trunnion Mounted Ball Valves

Ball valve types.pdf

J-VALVES Ball Valves Size Data Sheet.pdf

J-VALVES Ball Valves Size Data Sheet(1)J-VALVES Ball Valves Size Data Sheet(2)J-VALVES Ball Valves Size Data Sheet(3)J-VALVES Ball Valves Size Data Sheet(4)J-VALVES Ball Valves Size Data Sheet(5)J-VALVES Ball Valves Size Data Sheet(6)

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