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Home Products DN25 PN100 A105 Two Piece Floating Ball Valve

CHINA J-VALVES Offers Various High-quality I ndustrial Ball Valves

J-VALVES, a distinguished professional ball valve manufacturer rooted in China, takes pride in its extensive product portfolio. Our offerings span a wide range, including trunnion-mounted ball valves, floating ball valves, high-temperature ball valves, high-pressure ball valves, metal-sealed ball valves, ultra-low temperature ball valves, DBB ball valves, Three-way And Four-way Ball Valve, and fully welded ball valves. Each product is a testament to our commitment to precision engineering and reliable performance. Meticulously crafted, they are designed to not only meet but exceed the most stringent industrial demands, ensuring stable operation even under extreme conditions. This enables us to provide our clients with high-value services and makes our valves widely sought-after in industries.

DN25 PN100 A105 Two Piece Floating Ball Valve
DN25 PN100 A105 Two Piece Floating Ball Valve
DN25 PN100 A105 Two Piece Floating Ball Valve
DN25 PN100 A105 Two Piece Floating Ball Valve
DN25 PN100 A105 Two Piece Floating Ball Valve
DN25 PN100 A105 Two Piece Floating Ball Valve
Nominal Size: DN25 (1″)
Pressure Rating: PN100 (10.0MPa)
Body Material: ASTM A105
Temperature Range: -29℃ to +425℃
Body / Sub-body: ASTM A105
Ball: A351 CF8 (304 stainless steel) / CF8M (316 stainless steel), with standard ENP electroless nickel plating or Stellite (STL) coating for abrasive service.
Stem: A276 410 / 420 / 304 / 316 stainless steel, high strength and wear resistant.
Seat: RPTFE (standard) / PTFE / PEEK / metal seal (optional)
Packing: PTFE V-rings / flexible graphite
Gasket: PTFE / flexible graphite / metal gasket
Bolts: ASTM A193 B7 / B7M (high strength alloy steel)
Nuts: ASTM A194 2H / 2HM
Handle: Galvanized A105 / anodized aluminum alloy / nylon coated
End Connection: Flanged (Type B raised face / Type E ring joint face), complying with EN 1092-1 PN100. Optional NPT threaded, socket weld (SW) or butt weld (BW) ends.
Flange Face Dimensions: In accordance with EN 1092-1. For DN25 PN100 Type B flange: outer diameter 140mm, bolt circle diameter 100mm, bolt hole diameter 20mm, 4×M20 bolts, flange thickness 24mm, raised face height 2mm.
Face-to-Face Dimension: In accordance with EN 558 / ISO 5752. Approx. 140mm for DN25 PN100 (subject to manufacturer’s data).
Operation: Manual (lever / worm gear), pneumatic (double-acting / single-acting), electric (on-off / modulating), hydraulic.
Design Standard: API 608, ASME B16.34
Test Standard: API 598
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Premium A105 Forged Steel Material:The valve body is integrally forged from high‑quality ASTM A105 carbon steel, with tensile strength ≥ 485 MPa and yield strength ≥ 250 MPa. It features a dense grain structure, free from casting defects, and excellent fatigue resistance. It meets the stringent pressure‑bearing requirements of PN100 high‑pressure class (10.0 MPa) and is suitable for non‑corrosive media such as water, oil and gas.

Two‑Piece Body Design:The valve consists of a main body and a side body connected by bolts and gaskets, featuring a compact structure. The DN25 valve weighs approximately 2–4 kg, allowing easy installation in dense high‑pressure pipe racks and confined equipment spaces. The detachable design enables convenient maintenance of the internal ball and seats.

Floating Ball with High‑Pressure Self‑Sealing:The ball has no fixed support shaft and floats slightly along the flow direction under medium pressure, forming a tight seal with the downstream seat. Under PN100 high pressure, the medium pressure pushes the ball against the seat; the sealing specific pressure increases with rising pressure, achieving pressure‑activated self‑sealing. Sealing performance is enhanced under high‑pressure conditions.

High‑Pressure Flanged Connection:Both ends are equipped with Type B (raised face) or Type E (ring joint face) flanges complying with EN 1092‑1 PN100. For DN25, the flange outer diameter is 140 mm, bolt circle diameter 100 mm, with 4 × M20 bolts, and flange thickness 24 mm, ensuring reliable connection and tightness at 10.0 MPa.

Full Bore Design:The DN25 full bore matches the pipeline inner diameter, delivering extremely low flow resistance with a Cv value of approximately 25. It satisfies low‑pressure‑drop requirements in high‑pressure systems, has no dead zones, avoids fouling accumulation, and reduces medium residue.

Fire‑Safe Design:Compliant with API 607. In the event of fire damage to PTFE/RPTFE seats, metal‑to‑metal secondary sealing forms between the metal body and ball, preventing medium leakage under fire conditions.


DN25 PN100 A105 Two Piece Floating Ball Valve  3D Diagram


Forged Steel Ball ValvesForged Steel Ball Valve

  • 2-3 piece body

  • Full andreduced bore trunnion mounted

  • Double block and bleed

  • Single or double piston effect design anti-blow out stem

  • Anti-static device

  • Firesafe to AP1-607/6FA/IS0 10497 springloaded seats

  • Sealant in jection on request NACE MR-01-75

  • API Licenses:

    API6D

    API6DSS

    API6A-PSL4

  • Pressure Class:

    ASME 150-2500

    API 2000-15000

  • Service Type:

    Standard Temperature:-29℃ to 220℃/-20°F to 428°F

    Low Temperature:-46℃ to 150℃/-50°F to 302°F

    Cryogenic Temperature: -47℃ to -196℃/-52°F to-320°F

    Subsea(Shallow &Deep Water)

    Underground

    High Temperature:Above 220℃/428°F

J-VALVESSPE can supply a range ofseat types and configurationsto meet specific process needs:

J-VALVES trunnion mounted ball valves standard seat ringsare soft-seated by the use of athermoplastic or elastomeric or Meta

Seats-Tungsten /Chrome carbide /ENP

6

Single Piston (SPE) , Double Piston effect (DPE) and Combination (SPE x DPE) seats are available.

7Seat Princlple

Two independent seat rings grant the sealing, barrieragainst the line pressure actingon the upstream and downstreamsides of the valve which allows the valve tobe bidirectional.


A set ofcoil springs acting, between the upstream side ofeach seatring,andthe body,generate an uniform thrust on theseat which push the same against the ball and grant the sealingfeature with no orverylow pressureinthe line,when the line pressure increasethe thrust actingon theseat increases proportionally and the sealing leatureis granted throughout the fullpressure range.


The J-VALVES SPE trunnion mounted ball valves are available with Double

Block & Bleed in dependent oftheseat type.

Valve seating variations

Seat DesignSingle piston effect (SPE)Double piston effect(DPE)-DIB 1Combined DIB 2
Bi-directional
sealing
YesYesYes
Body-Cavity
Self relieving
YesNoYes
Double BarrierNoYesYes (preferred direction only)

8Single Piston Effect

Single piston effect (SPE) is the stand ard feature for theseat rings of the J-VALVES SPE trunnion mounted ball valves.


On a SPE seat ring:

The pressure ac tingon the upstream side ofthe seat ringgenerates aforce which push theseattowards the ball.The pressure actingon the downstream side ofthe seatring generates a force which pull theseatring away fromthe ball.


Anyoverpressure which may be generated by the thermal expansion of the fluid trapped in thebodycavity with the ballin fully closed position, will beautomatically dischargedinthe line on the lower pressure side.


9Double Piston Effect

Double piston effect(DPE) is a stand ard feature fortheseat rings ofthe J-VALVES trunnion mounted ball valves & recommended forwelded body valves. Ona DPE seat ring, both the pressure acting on the upstream sideof theseatring andthe pressure acting on thedownstreamside of the  seatring, generatea forcewhich push the seattowards the ball.


With th is type ofseat ring,the eventual over press ure whichmay be generated by the thermal expansion ofthe fluidtrappedinthebodyeavitywith theball in fullyclosed position,can be discharged by the use of:

An external safetyrelief device.

The Double Piston Effect grants a double sealingfeature,iftheupstreamseat ringisdamaged, thedown stream seatgrant the sealingfeature of the valve.


10

Stem

  • The stem is independent from the ballandis not subject to theside load generated by the line pressure acting on the ball. 

  • Two O-Rings and agraphite gasket grant a triple barrierand thefire safe sealing on the stem.

  • Abuilt instemsealant injectionsystemis provided as

    a standardfeature.

  • The standard antIblow-out eature ofthe stemis

    inaccrdance to API 6D and is granted by the bodvcover. By removing the gland bushing the upper stem gasket can be replaced for

    maintenance with thevalve in service.

11

Ball

  • Inside entry valves 4" and smaller the ball is kept in position by an upper and alower trunnion,housed

    in the primary body.

  • Inside entry valves 6" and larger the ballis kept in position by an upper and alower trunnion, housed

    in two bearing blocks

  • Both the trunnions absorb the side load generated by the line pressureacting on the ball,without affecting the rotation of the stem

  • Large diameter trunnions minimize the torque required to operatethe valve.

  • The trunnion srotateinto metalbacked

    self-lubricating bearings.


12

Emergency Seat Injection

  • Emergency grease in jection fitting forseat rings are standard for6" and larger valves and as option on sizes 2"-4".

  • An eedle valve, complete with non return check valve is screwed in the bodyand connected to theseatrings.

  • The emergency sealantinjection can temporarily solve leakage problems, seatsshall be re paired at the first opportunity.

  • For valves smaller than 6" seat sealant in jection fitting can beprovided in the body cavity

13

Body Vent & Drain

  • All J-VALVES SPE TMBV are complete with ascrewed NPT Plug, located in thelower side of the body completedraining of the body cavity.

  • For valves up to size 4"the drain and vent are combined in oneport.

14Double Block and Bleed

This feature permits to check the integrity of the seats without interfering withthe operation ofthe line andthe replacement of the upper stem seal with the valve inline. The body cavity can be drained and depressurized with the ball infully closed position, this feature which is available with all typeof seats(SPE,DPE or Combination) permits.


15

Extended Stem

Extended stem is supplied for Underground in stalla tion.

The stem seals arelocated inthe body Gland Plate.

The stem extension isnot affected by eventual stem seal failure.

16

Double Piston Effect

Extended bonnets are available for Cryogenic or high temperature service or special applications requiring this facility features.


18Low Emission Stem Sealing

J-VALVES SPE tandard stem sealing arrang ement offers Low Emission using a tri ple barrier arrangement certified to the latest lS0 15848 standard.

Anti-Blowout ProofStem

Stem is retained by the cover, the gland plate can beremovedwithvaweinfullyclosed position with the bodycavityvented toatmosphere. The upper stem Oring can be replaced formaintenance with valve in service

Anti-Static Device

All J-VALVES SPE Trunnion Mounted Ball Valves,areequippedwith an anti- static devicetoassurethetotalelectricalconductancebetween all metalparts of the valves.


19

Fire Safe

All J-VALVES complete range of Side entry,Top Entryand Welded body ball valves are certifiedfire safe according to AP1607/1S0 10497 - API6 FA.


20Valves Ends

Valves are available with:

Flan ged Ends (RF Or RTJ) tO ASME B16.5 0r ASME B16.47 Welding Ends to ASME B16.25Hub EndsCustomerspecific

Bore

Valve canbe supplied with Fullor Reducedbore in accordance with table lofAP| 6D,unless other wiserequired oradvised. Valveswith special Bore are available.

Face to Face/End to End

Dimensions are in accordance withAP| 6Dand ASME B16.10.Specialdimensions areavailable.

Painting

Standard external painting is Sky Blue Ral5015,and systemis suitable to protect thevalve external suraceduringtransportationandstorage.Othertypesofpaintingareavailableon request.

21Valve Transition Pieces

Transition pieces (pups), can be supplied forWeldingEnds Valwes to facilitate the welding ofthe valve totheline for:

Material compatibility.


Exces sive difference in strengthsand thickness betweenvalve closures and line pipe (limit is 1.5 times).


Avoiding damages to the valve soft seals.Important note: When transition pieces are supplied bythe customers, itisimperative to verifyif the strengthofthe same, suitable to undergothe hydro- test ofthevalve without damages ordeformations(1.5 times thevalve maximum rated pressure)


J-VALVES Ball Valves Size Data Sheet(1)J-VALVES Ball Valves Size Data Sheet(2)J-VALVES Ball Valves Size Data Sheet(3)J-VALVES Ball Valves Size Data Sheet(4)J-VALVES Ball Valves Size Data Sheet(5)J-VALVES Ball Valves Size Data Sheet(6)

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