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Home Products Ultra-low Temperature Ball Valve Cryogenic Trunnion Mounted Ball Valve Extended Stem

CHINA J-VALVES Offers Various High-quality I ndustrial Ball Valves

J-VALVES, a distinguished professional ball valve manufacturer rooted in China, takes pride in its extensive product portfolio. Our offerings span a wide range, including trunnion-mounted ball valves, floating ball valves, high-temperature ball valves, high-pressure ball valves, metal-sealed ball valves, ultra-low temperature ball valves, DBB ball valves, Three-way And Four-way Ball Valve, and fully welded ball valves. Each product is a testament to our commitment to precision engineering and reliable performance. Meticulously crafted, they are designed to not only meet but exceed the most stringent industrial demands, ensuring stable operation even under extreme conditions. This enables us to provide our clients with high-value services and makes our valves widely sought-after in industries.

Cryogenic Trunnion Mounted Ball Valve Extended Stem
Cryogenic Trunnion Mounted Ball Valve Extended Stem
Nominal Size: 28" (DN700)
Pressure Class: Class 300 (PN50)
Temperature Range: -196℃ to +100℃
Body: Cast ASTM A351 CF8 (304 stainless steel)
Ball: CF8, surface polished to Ra ≤ 0.4μm or HVOF tungsten carbide coated
Stem: F304, 316 stainless steel, 17-4PH, qualified for low-temperature impact test
Seat: PCTFE (Kel-F), modified PTFE, UHMWPE, metal seal (Inconel alloy / Stellite alloy)
Bearing: PTFE with stainless steel, RPTFE self-lubricated, metal bearing (for large-bore low-temperature service)
Packing: Pure graphite, Inconel wire-reinforced graphite, special low-temperature V-type PTFE combination
Extended Bonnet: CF8 stainless steel, length conforming to BS 6364 (typically ≥ 1000mm for DN700, customizable)
Gearbox / Actuator: Stainless steel or low-temperature treated cast steel, with manual override, torque 30,000–80,000 Nm
End Connection: Flanged (RF / RTJ), Butt Weld (BW)
Operation: Manual (gearbox with extension rod or stand), pneumatic (low-temperature double-acting / spring return), electric (low-temperature on-off / modulating), hydraulic
Design Standard: ASME B16.34, API 608, API 6D
Testing Standard: API 598
Low-Temperature Test: Seat and stem leakage rates meet requirements at -196℃, in compliance with BS 6364 or MSS SP-134
Face-to-Face Dimension: In accordance with ASME B16.10
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  • CF8 Cast Stainless Steel Valve Body: Precision-cast from ASTM A351 CF8 (304 stainless steel) with stable austenitic microstructure and excellent low-temperature toughness. Charpy V-notch impact energy is ≥27 J at -196℃, eliminating the risk of brittle fracture under cryogenic service. 304 stainless steel provides superior resistance to general corrosion and intergranular corrosion, making it suitable for clean low-temperature media.

  • 28-inch Extra-Large Bore Design: Nominal diameter DN700 satisfies the delivery demand for ultra-large flow rates of cryogenic media, serving as a mainline size in industrial piping systems. It is widely used in main liquid inlet/outlet lines of large LNG storage tanks, cryogenic air headers of air separation units, and similar applications.

  • Class 300 Medium Pressure Rating: Class 300 (PN50) pressure class with a maximum working pressure of 5.0 MPa at ambient temperature, suitable for general industrial conditions such as low-pressure LNG storage and transportation, and cryogenic pipelines in air separation plants.

  • Trunnion-Mounted Ball: The ball is secured in body bearings by upper and lower trunnions, maintaining precise positioning under -196℃ cryogenic contraction, Class 300 differential pressure, and thermal cycling. It prevents ball deflection and uneven sealing surface wear common in extra-large bore floating ball valves, ensuring long-term reliable sealing under extreme conditions.

  • Extended Cryogenic Bonnet: The bonnet is extended above the seat ring to keep the packing gland area away from -196℃ low-temperature media. The temperature gradient ensures the packing operates above 0℃, preventing stem freezing and operational seizure. Extended dimensions comply with BS 6364 / ISO 28921-1. For the 28-inch size, the standard extended length is typically ≥1000 mm and can be customized for ground-level operation.

  • Optional Vacuum Insulation Layer: Vacuum jacket or polyurethane foam insulation can be fitted to the bonnet and body, reducing cold loss by over 60%, preventing external surface frosting and personnel frostbite, and improving energy efficiency in large-scale cryogenic systems.

Cryogenic Trunnion Mounted Ball Valve Extended Stem 3D Diagram


-196C Ultra-Low-Temperature Ball Valves-196C Cryogenic Ball Valve

  • 2-3 piece body

  • Full andreduced bore trunnion mounted

  • Double block and bleed

  • Single or double piston effect design anti-blow out stem

  • Anti-static device

  • Firesafe to AP1-607/6FA/IS0 10497 springloaded seats

  • Sealant in jection on request NACE MR-01-75

  • API Licenses:

    API6D

    API6DSS

    API6A-PSL4

  • Pressure Class:

    ASME 150-2500

    API 2000-15000

  • Service Type:

    Standard Temperature:-29℃ to 220℃/-20°F to 428°F

    Low Temperature:-46℃ to 150℃/-50°F to 302°F

    Cryogenic Temperature: -47℃ to -196℃/-52°F to-320°F

    Subsea(Shallow &Deep Water)

    Underground

    High Temperature:Above 220℃/428°F

J-VALVESSPE can supply a range ofseat types and configurationsto meet specific process needs:

J-VALVES trunnion mounted ball valves standard seat ringsare soft-seated by the use of athermoplastic or elastomeric or Meta

Seats-Tungsten /Chrome carbide /ENP

6

Single Piston (SPE) , Double Piston effect (DPE) and Combination (SPE x DPE) seats are available.

7Seat Princlple

Two independent seat rings grant the sealing, barrieragainst the line pressure actingon the upstream and downstreamsides of the valve which allows the valve tobe bidirectional.


A set ofcoil springs acting, between the upstream side ofeach seatring,andthe body,generate an uniform thrust on theseat which push the same against the ball and grant the sealingfeature with no orverylow pressureinthe line,when the line pressure increasethe thrust actingon theseat increases proportionally and the sealing leatureis granted throughout the fullpressure range.


The J-VALVES SPE trunnion mounted ball valves are available with Double

Block & Bleed in dependent oftheseat type.

Valve seating variations

Seat DesignSingle piston effect (SPE)Double piston effect(DPE)-DIB 1Combined DIB 2
Bi-directional
sealing
YesYesYes
Body-Cavity
Self relieving
YesNoYes
Double BarrierNoYesYes (preferred direction only)

8Single Piston Effect

Single piston effect (SPE) is the stand ard feature for theseat rings of the J-VALVES SPE trunnion mounted ball valves.


On a SPE seat ring:

The pressure ac tingon the upstream side ofthe seat ringgenerates aforce which push theseattowards the ball.The pressure actingon the downstream side ofthe seatring generates a force which pull theseatring away fromthe ball.


Anyoverpressure which may be generated by the thermal expansion of the fluid trapped in thebodycavity with the ballin fully closed position, will beautomatically dischargedinthe line on the lower pressure side.


9Double Piston Effect

Double piston effect(DPE) is a stand ard feature fortheseat rings ofthe J-VALVES trunnion mounted ball valves & recommended forwelded body valves. Ona DPE seat ring, both the pressure acting on the upstream sideof theseatring andthe pressure acting on thedownstreamside of the  seatring, generatea forcewhich push the seattowards the ball.


With th is type ofseat ring,the eventual over press ure whichmay be generated by the thermal expansion ofthe fluidtrappedinthebodyeavitywith theball in fullyclosed position,can be discharged by the use of:

An external safetyrelief device.

The Double Piston Effect grants a double sealingfeature,iftheupstreamseat ringisdamaged, thedown stream seatgrant the sealingfeature of the valve.


10

Stem

  • The stem is independent from the ballandis not subject to theside load generated by the line pressure acting on the ball. 

  • Two O-Rings and agraphite gasket grant a triple barrierand thefire safe sealing on the stem.

  • Abuilt instemsealant injectionsystemis provided as

    a standardfeature.

  • The standard antIblow-out eature ofthe stemis

    inaccrdance to API 6D and is granted by the bodvcover. By removing the gland bushing the upper stem gasket can be replaced for

    maintenance with thevalve in service.

11

Ball

  • Inside entry valves 4" and smaller the ball is kept in position by an upper and alower trunnion,housed

    in the primary body.

  • Inside entry valves 6" and larger the ballis kept in position by an upper and alower trunnion, housed

    in two bearing blocks

  • Both the trunnions absorb the side load generated by the line pressureacting on the ball,without affecting the rotation of the stem

  • Large diameter trunnions minimize the torque required to operatethe valve.

  • The trunnion srotateinto metalbacked

    self-lubricating bearings.


12

Emergency Seat Injection

  • Emergency grease in jection fitting forseat rings are standard for6" and larger valves and as option on sizes 2"-4".

  • An eedle valve, complete with non return check valve is screwed in the bodyand connected to theseatrings.

  • The emergency sealantinjection can temporarily solve leakage problems, seatsshall be re paired at the first opportunity.

  • For valves smaller than 6" seat sealant in jection fitting can beprovided in the body cavity

13

Body Vent & Drain

  • All J-VALVES SPE TMBV are complete with ascrewed NPT Plug, located in thelower side of the body completedraining of the body cavity.

  • For valves up to size 4"the drain and vent are combined in oneport.

14Double Block and Bleed

This feature permits to check the integrity of the seats without interfering withthe operation ofthe line andthe replacement of the upper stem seal with the valve inline. The body cavity can be drained and depressurized with the ball infully closed position, this feature which is available with all typeof seats(SPE,DPE or Combination) permits.


15

Extended Stem

Extended stem is supplied for Underground in stalla tion.

The stem seals arelocated inthe body Gland Plate.

The stem extension isnot affected by eventual stem seal failure.

16

Double Piston Effect

Extended bonnets are available for Cryogenic or high temperature service or special applications requiring this facility features.


18Low Emission Stem Sealing

J-VALVES SPE tandard stem sealing arrang ement offers Low Emission using a tri ple barrier arrangement certified to the latest lS0 15848 standard.

Anti-Blowout ProofStem

Stem is retained by the cover, the gland plate can beremovedwithvaweinfullyclosed position with the bodycavityvented toatmosphere. The upper stem Oring can be replaced formaintenance with valve in service

Anti-Static Device

All J-VALVES SPE Trunnion Mounted Ball Valves,areequippedwith an anti- static devicetoassurethetotalelectricalconductancebetween all metalparts of the valves.


19

Fire Safe

All J-VALVES complete range of Side entry,Top Entryand Welded body ball valves are certifiedfire safe according to AP1607/1S0 10497 - API6 FA.


20Valves Ends

Valves are available with:

Flan ged Ends (RF Or RTJ) tO ASME B16.5 0r ASME B16.47 Welding Ends to ASME B16.25Hub EndsCustomerspecific

Bore

Valve canbe supplied with Fullor Reducedbore in accordance with table lofAP| 6D,unless other wiserequired oradvised. Valveswith special Bore are available.

Face to Face/End to End

Dimensions are in accordance withAP| 6Dand ASME B16.10.Specialdimensions areavailable.

Painting

Standard external painting is Sky Blue Ral5015,and systemis suitable to protect thevalve external suraceduringtransportationandstorage.Othertypesofpaintingareavailableon request.

21Valve Transition Pieces

Transition pieces (pups), can be supplied forWeldingEnds Valwes to facilitate the welding ofthe valve totheline for:

Material compatibility.


Exces sive difference in strengthsand thickness betweenvalve closures and line pipe (limit is 1.5 times).


Avoiding damages to the valve soft seals.Important note: When transition pieces are supplied bythe customers, itisimperative to verifyif the strengthofthe same, suitable to undergothe hydro- test ofthevalve without damages ordeformations(1.5 times thevalve maximum rated pressure)









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