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In modern industry, the application of cryogenic technology is becoming increasingly widespread, especially in fields such as liquefied natural gas (LNG), low-temperature storage and transportation, and chemical production. As a key piece of equipment in these fields, the performance and reliability of cryogenic ball valves are crucial.


Overview of J-VALVES Cryogenic Ball Valves

J-VALVES cryogenic ball valves are specially designed for extreme low-temperature environments, capable of operating stably within a temperature range of -196°C to +200°C. These valves adopt special materials and designs to ensure sealing performance and operational flexibility under cryogenic conditions.


Technical Features

1. Material Selection

J-VALVES cryogenic ball valves use materials with high strength and low temperature shrinkage coefficient, such as austenitic stainless steel (e.g., 316L) and duplex steel. These materials not only possess excellent mechanical properties but also maintain stable chemical properties at low temperatures to prevent material embrittlement.

2. Design Structure

  • Ball Design: The ball is manufactured using precision casting technology to ensure a smooth surface and reduce fluid resistance. The contact surface between the ball and the valve seat undergoes special treatment to enhance sealing performance.

  • Valve Seat Design: Valve seats are made of materials like PTFE (polytetrafluoroethylene) or PCTFE (polychlorotrifluoroethylene). These materials exhibit good elasticity and wear resistance at low temperatures, ensuring the valve's sealing performance.

  • Stem Design: The stem features an anti-freezing design, guaranteeing flexibility and operability in low-temperature environments.

3. Sealing Performance

J-VALVES cryogenic ball valves adopt a double-sealing design, with sealing rings installed at both the valve seat and the stem, effectively preventing medium leakage. Additionally, the sealing surfaces of the valve undergo precision machining to ensure sealing reliability under cryogenic conditions.

4. Operational Performance

  • Operating Torque: The valve design takes into account changes in the physical properties of materials in low-temperature environments. The operating torque is optimized to ensure easy operation even at low temperatures.

  • Operation Methods: Multiple operation methods are available, including manual, electric, and pneumatic, to meet the needs of different industrial applications.

5. Maintenance and Reliability

The design of J-VALVES cryogenic ball valves prioritizes maintenance convenience. All components can be quickly disassembled and replaced, reducing maintenance time and costs. Meanwhile, the valves offer high reliability and a long service life, minimizing replacement frequency.


Application Fields

J-VALVES cryogenic ball valves are widely used in the following fields:

  • Liquefied Natural Gas (LNG): Used for fluid control during the storage and transportation of LNG.

  • Chemical Production: Applied to control fluid flow in low-temperature chemical processes.

  • Low-Temperature Storage and Transportation: Utilized for fluid control and regulation during the storage and transportation of low-temperature liquids.


Conclusion

With its excellent material selection, precision design structure, outstanding sealing performance, and reliable operational performance, J-VALVES cryogenic ball valvesplay a vital role in cryogenic industrial applications. As cryogenic technology finds application in more fields, the demand and application scope of J-VALVES cryogenic ball valves will further expand.

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Nominal Size: 1 inch / DN25, range 1/4 to 12 inch Pressure Class: ASME Class 150, 19.6 bar at 38°C; Class 300 optional Body Material: ASTM B148 C95800 nickel aluminum bronze Body Type: Two piece, bolted Ball: C95800, SS316 hard faced optional Stem: C95800 or SS316, blowout proof Seat: PTFE, RPTFE, PPL, or reinforced PTFE Packing: PTFE or graphite combined packing End Connection: Threaded NPT / BSPT, flanged RF to ASME B16.5 optional Service Temperature: -29°C to +150°C standard, +200°C high temperature version Seawater Velocity Limit: About 6 m/s clean, 4.5 m/s with sand Design Standard: API 608, ASME B16.34 Test Standard: API 598, ISO 5208 Operation: Lever standard, pneumatic or electric optional
Size Range: 2 to 56 inch (DN50 to DN1400) Pressure Class: ASME Class 150 to 2500 / PN20 to PN420 Body Material: WCB, LCB, CF8, CF8M, CF3M, duplex, alloy steel Ball: Stainless with hard chrome, ENP, Stellite or tungsten carbide overlay Seat: PTFE, RPTFE, PPL, or metal Stellite faced Seat Arrangement: SPE, DPE (DIB-1), or combination (DIB-2) Packing: Live loaded graphite, ISO 15848-1 qualified Fire Test: API 607, also API 6FA and ISO 10497 Fugitive Emission: ISO 15848-1 class B or A, with temperature and cycle class stated Face to Face: ASME B16.10 short or long pattern End Connection: Flanged RF / RTJ to B16.5 and B16.47, butt weld to B16.25 Features: Double block and bleed, sealant injection, anti-static, anti-blowout stem Design Standard: API 6D, API 608, ASME B16.34, ISO 14313 Operation: Lever, gear, pneumatic, electric, hydraulic, gas over oil Sour Service: NACE MR0175 available
Nominal Size: 1-1/2 inch / DN40 Pressure Rating: 1000 WOG (68.9 bar cold working, non-shock) Body Type: Three piece, bolted end caps, four body bolts Body Material: ASTM A351 CF8 (304), CF8M (316) optional Ball: CF8, polished Ra 0.4 µm, full or reduced bore Seat: PTFE, RPTFE, PPL, or Stellite faced metal Body Gasket: PTFE to 180°C, graphite above Packing: PTFE V-ring to 200°C, graphite above End Connection: NPT, BSP, socket weld B16.11, butt weld B16.25, flanged RF Actuator Mounting: ISO 5211 F05 / F07 pad Air Supply: 0.4 to 0.7 MPa clean dry air Service Temperature: -29°C to +260°C, seat dependent Design Reference: MSS SP-110 general purpose, ASME B16.34 body wall Test Standard: API 598, ISO 5208
Nominal Size: 3/4 x 1/2 inch (DN20 x DN15), reduced bore Pressure Class: ASME Class 600 / PN100, 102.1 bar at 38°C Body Material: ASTM A182 F51 forged duplex, UNS S31803 PREN: Approximately 35 Ball: F51 with HVOF tungsten carbide or Stellite overlay Stem: F51, SS316 or 17-4PH, blowout proof Seat: RPTFE, Devlon, PEEK, or Stellite faced metal Bolting: B8M Class 2, alloy 718, or B7M for sour service End Connection: NPT, BSP, socket weld ASME B16.11, butt weld ASME B16.25 Bleed Port: Cavity bleed with plug or needle valve, lockable option Service Temperature: -29°C to +300°C, seat dependent Design Standard: API 6D, API 608, ASME B16.34 Test Standard: API 598, ISO 5208, cavity test through bleed port Sour Service: NACE MR0175 available