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Understanding Floating Ball Valves

Structure and Function

Floating ball valves consist of a spherical ball that rotates within a valve body to control the flow of fluid. The ball is supported by a stem and can move slightly within the valve body, allowing it to seal tightly against the seat. This design provides excellent sealing capabilities and is suitable for a wide range of applications.

Design Considerations

When designing floating ball valves, several factors must be considered to ensure optimal performance and reliability:

• Material Selection: The material must withstand the operating pressures, temperatures, and corrosive nature of the fluid.

• Mechanical Strength: The valve body must be robust enough to handle mechanical stresses, including potential impacts.

• Corrosion Resistance: The material should resist corrosion to ensure long-term reliability and minimal maintenance.

• Flow Dynamics: The design should minimize pressure drop and ensure efficient fluid flow.

ISO Standard for Floating Ball Valves

ISO 17292

ISO 17292 is an international standard that specifies the design, manufacturing, and testing requirements for floating ball valves. This standard covers various aspects, including:

• Design and Dimensions: Detailed requirements for valve design, including dimensions, materials, and manufacturing processes.

• Pressure and Temperature Ratings: Comprehensive guidelines for pressure and temperature ratings, ensuring the valve's suitability for specific operating conditions.

• Testing and Inspection: Rigorous testing and inspection procedures to verify the valve's performance and quality.

Key Features of ISO 17292

• Fire Safety: ISO 17292 includes requirements for fire safety, ensuring that the valve can withstand fire conditions without significant leakage.

• Low Emission: The standard includes provisions for low-emission designs, reducing the risk of fugitive emissions.

• Structural Integrity: ISO 17292 emphasizes the importance of structural integrity, ensuring that the valve can withstand high pressures and temperatures.

ANSI Standard for Floating Ball Valves

ANSI/ASME B16.34

ANSI/ASME B16.34 is an American standard that specifies the requirements for ball valves, including design, dimensions, pressure ratings, and testing. Key features include:

• Design and Dimensions: Detailed specifications for valve design, including dimensions, materials, and manufacturing processes.

• Pressure and Temperature Ratings: Comprehensive guidelines for pressure and temperature ratings, ensuring the valve's suitability for specific operating conditions.

• Testing and Inspection: Rigorous testing and inspection procedures to verify the valve's performance and quality.

Key Features of ANSI/ASME B16.34

• Pressure Ratings: ANSI/ASME B16.34 provides detailed pressure ratings for various classes of valves, ensuring they can withstand the specified operating pressures.

• Temperature Ratings: The standard includes temperature ratings, ensuring the valve's suitability for specific operating temperatures.

• Material Requirements: ANSI/ASME B16.34 specifies material requirements, ensuring the valve's durability and resistance to corrosion.

Structural Design Differences

Valve Body Design

• ISO 17292: The valve body design under ISO 17292 often includes features such as fire-safe designs and low-emission capabilities. The body is typically designed to withstand high pressures and temperatures, ensuring structural integrity.

• ANSI/ASME B16.34: The valve body under ANSI/ASME B16.34 is designed to meet specific pressure and temperature ratings. The body is robust and designed to handle mechanical stresses, ensuring long-term reliability.

Stem Design

• ISO 17292: The stem design under ISO 17292 includes features such as anti-blowout protection and dynamic load springs. These features ensure the stem's reliability and prevent leakage.

• ANSI/ASME B16.34: The stem design under ANSI/ASME B16.34 is robust and designed to handle high pressures and temperatures. The stem is typically designed with anti-blowout protection to ensure safety.

Seat Design

• ISO 17292: The seat design under ISO 17292 often includes soft seats made from materials like PTFE or metal seats for high-temperature applications. The seat design ensures tight sealing and long-term reliability.

• ANSI/ASME B16.34: The seat design under ANSI/ASME B16.34 includes similar materials and ensures tight sealing. The standard emphasizes the importance of seat durability and resistance to wear.

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Explore the Valves in This Article
Nominal Size: 1 inch / DN25, range 1/4 to 12 inch Pressure Class: ASME Class 150, 19.6 bar at 38°C; Class 300 optional Body Material: ASTM B148 C95800 nickel aluminum bronze Body Type: Two piece, bolted Ball: C95800, SS316 hard faced optional Stem: C95800 or SS316, blowout proof Seat: PTFE, RPTFE, PPL, or reinforced PTFE Packing: PTFE or graphite combined packing End Connection: Threaded NPT / BSPT, flanged RF to ASME B16.5 optional Service Temperature: -29°C to +150°C standard, +200°C high temperature version Seawater Velocity Limit: About 6 m/s clean, 4.5 m/s with sand Design Standard: API 608, ASME B16.34 Test Standard: API 598, ISO 5208 Operation: Lever standard, pneumatic or electric optional
Size Range: 2 to 56 inch (DN50 to DN1400) Pressure Class: ASME Class 150 to 2500 / PN20 to PN420 Body Material: WCB, LCB, CF8, CF8M, CF3M, duplex, alloy steel Ball: Stainless with hard chrome, ENP, Stellite or tungsten carbide overlay Seat: PTFE, RPTFE, PPL, or metal Stellite faced Seat Arrangement: SPE, DPE (DIB-1), or combination (DIB-2) Packing: Live loaded graphite, ISO 15848-1 qualified Fire Test: API 607, also API 6FA and ISO 10497 Fugitive Emission: ISO 15848-1 class B or A, with temperature and cycle class stated Face to Face: ASME B16.10 short or long pattern End Connection: Flanged RF / RTJ to B16.5 and B16.47, butt weld to B16.25 Features: Double block and bleed, sealant injection, anti-static, anti-blowout stem Design Standard: API 6D, API 608, ASME B16.34, ISO 14313 Operation: Lever, gear, pneumatic, electric, hydraulic, gas over oil Sour Service: NACE MR0175 available
Nominal Size: 1-1/2 inch / DN40 Pressure Rating: 1000 WOG (68.9 bar cold working, non-shock) Body Type: Three piece, bolted end caps, four body bolts Body Material: ASTM A351 CF8 (304), CF8M (316) optional Ball: CF8, polished Ra 0.4 µm, full or reduced bore Seat: PTFE, RPTFE, PPL, or Stellite faced metal Body Gasket: PTFE to 180°C, graphite above Packing: PTFE V-ring to 200°C, graphite above End Connection: NPT, BSP, socket weld B16.11, butt weld B16.25, flanged RF Actuator Mounting: ISO 5211 F05 / F07 pad Air Supply: 0.4 to 0.7 MPa clean dry air Service Temperature: -29°C to +260°C, seat dependent Design Reference: MSS SP-110 general purpose, ASME B16.34 body wall Test Standard: API 598, ISO 5208
Nominal Size: 3/4 x 1/2 inch (DN20 x DN15), reduced bore Pressure Class: ASME Class 600 / PN100, 102.1 bar at 38°C Body Material: ASTM A182 F51 forged duplex, UNS S31803 PREN: Approximately 35 Ball: F51 with HVOF tungsten carbide or Stellite overlay Stem: F51, SS316 or 17-4PH, blowout proof Seat: RPTFE, Devlon, PEEK, or Stellite faced metal Bolting: B8M Class 2, alloy 718, or B7M for sour service End Connection: NPT, BSP, socket weld ASME B16.11, butt weld ASME B16.25 Bleed Port: Cavity bleed with plug or needle valve, lockable option Service Temperature: -29°C to +300°C, seat dependent Design Standard: API 6D, API 608, ASME B16.34 Test Standard: API 598, ISO 5208, cavity test through bleed port Sour Service: NACE MR0175 available