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API 6D ball valve selection guide

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Home API6D FLANGED TRUNNION MOUNTED STAINLESS STEEL BALL VALVE FOR GERMANY
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1. TECHNICAL SPECIFICATION

BALL VALVES DN600, ANSI 300 UNDERGROUND MOUNTAINED WITH "HYDROPNEUMATIC ACTUATOR

 

Ball valves ANSI300 DN600 2 Pcs

 

TECHNICAL PARAMETERS AND FUNCTIONAL

- Working fluid: natural gas;

- Ambient temperature: -31.0 °C + + 36.5 °C;

- Gas temperature: + 5 °C, + 20 °C,

- Design pressure: ANSI 300;

- Design pressure: 40 bar;

- Maximum operating pressure: 20 bar;

- Working pressure: 7+ 11 bar;

- Diameter of the pipe to be mounted: 610 mm:

- Mounting: underground, horizontal;

- Type of valve:  sphere and total passage (full bore .

- Connection : with welded hads ANSI B 16.25

- Material of the body:.carbon steel (cast or welded body):

- Rod material: stainless steel;

- Material of the sphere: carbon steel chrome plated;

- Constructive lengths: according API 6D

- Primary sealing: metal on metal;

- Secondary seal: sealing rings;

- Tertiary seal: Injection system (with shutter and drive shaft);

Features:

• "Blow Out proof stem" sealing system;

• Sealing check, Double block and bleed "in closed and open position;

• Anti-fire and anti-static device;

• Purge and ventilation with spherical locks;

• Pressurized spindle seal Anticorrosive protection with extruded polyethylene;

 The closure valve supplier will dimension and deliver also drive

 Action:

• Mounting: underground, horizontal;

• Type of valve to be mounted: with sphere and full bore:

• Corrosion protection: epoxy paint;

• Drive: Hydropneumatic;

• Type: pneumatic with hydraulic hand pump;

• Function: closing / opening valve;

• Command selection: local or remote

• Settings: the possibility to set the local limits of the race;

• Checking the operating state: local (mechanical position indicator) and remote (optical fiber);

Pneumatic cylinder feed: - with gas in the pipe:

Local control mode: control valves:

Remote control mode: 24 VDC;

Entry-output position signal 4 + 20mA;

Degree of mechanical protection IP 67:

Anti-explosion protection: Il 3G Ge;

Main handling: pneumatic;

Spare handling: Hydraulic actuation (with hand pump) when there is no pressure corresponding to the range for which the drive was built in the duct from which it is fed;

Safety handled: the possibility of locking the local access by means of a locking on the box

Functionability: without suddenly tapping the valve;

Protection: humidity penetration;

 Communication: distance (optical fiber);

Utilities: Automatic cut-out at pipe breakage.

TESTS

Technical conditions according to API 6D and ANSI B 16.34;

 Inspections and testing according API 598;

Fire safe test according to API 6F A and API 607;

Tightness test according to ISO 5208/97 class A or DIN 3230 class 1 or API 598;

Welding test according to API 1104;

Testing of cylinders and cylinders and tanks in accordance with the E.U. no. 97/23 / EC or equivalent;

Testing of the head after fitting on the valve.

DOCUMENTATION TO GUARANTEE THE PRODUCT (in Romanian)

Overall drawings take the scale (including tapping);

Technical book and manual for use and maintenance (both for tap and for actuation);

Material and Test Certificates;

Share parameters and workflow;

Electrical and interconnection schemes (for electric drives);

Accepted European and international equivalent manufacturing and / or manufacturing standards;

The technical characteristics of the products offered must be identifiable, by codes, in the catalogs or the manufacturer's technical specifications, presented in the original. These catalogs and technical specifications will be an integral part of the technical offer. At the request of the tenderer, the catalogs may be returned after the procurement procedure has been completed. At the request of the tenderer, the catalogs may be returned after the procurement procedure has been completed.

MARKING AND IDENTIFICATION

Manufacturer's name and symbol; Time / model, number / product series; Manufacturing year

 

  

2. TECHNICAL SPECIFICATION

BALL VALVES  ANSI 300 MANUAL OVERGROUND  MOUNTED

 

Ball Valves ANSI300 DN200 – 5 Pcs

Ball Valves ANSI300 DN150 – 2 Pcs

Ball Valves ANSI300 DN80 – 2 Pcs

 

 

TECHNICAL AND FUNCTIONAL PARAMETERS

Working Fluid: natural gas

Ambient temperature:-31*C, +36.5*C

Gas temperature: 20*C

Design pressure: ANSI300

Maximum Operating Pressure: 40bar

 

CONSTRUCTIVE PARAMETERS

- Installation: overground, horizontal

- Valve type:  ball valve, “full bore” trunnion mounted

- connection: with flange according to ANSI B16.5

Body of the valve: carbon steel, split body

Rod material: alloy steel

Sphere material: carbon steel with metallic coating;

Material of the sealing seat: high resistance in the sealing area;

Material of o-rings: VITON

Sealing system: single sealing system (seat, spring ;o-ring)

 

Type of seals

First: metal/metal

Secondary: metal/viton

Tertiary: sealing paste between seat and valve body: viton sealing rings between stem and valve body

 

FEATURES:

a. Blow out proof stem;

b. Double block and bleed in closed position and open anti-static and antistatic device

Shaft seal replaceable under purge and ventilation pressure equipped with

spherical closure.

Corrosion protection: high resistance paint

 

DRIVING

 Manual

Indication of the position of the valve (open/closed) 24Vcc

Degree of mechanical protection of the driveIP67;

Overhead, horizontal mounting on the valve;

Anticorrosive high-strength paint protection;

 

TESTS AND CERTIFICATIONS

General quality technical conditions according to API 6D and ANSI B16.34;

Inspections and tests according to API 598;

 "Fire Safe" test according to API 6FA and API 607:

 Watertight test according to ISO 5208/97 class A or DIN 3230 class 1 or API 598; . Welding test according to API 1104;

Action noise tests according to EN21680 (grade A) or equivalent:

Vibration test for action according to EN 60068 or equivalent; . Fuse according to 72/23 / EE completed with 93/68 / EEC according to EN

60204-1 1993 or equivalent; Running head test after fitting on the valve.

 

DOCUMENTATION TO BE PRESENTED AT THE OFFER

Manufacturer's Certificates according to: API 6D, API 6FA and API 607;

Certificate of product reliability, resulting from the tests;

The technical characteristics of the products must be identifiable, by codes, in the catalogs or the manufacturer's technical specifications, presented in the original. These catalogs and technical specifications will be an integral part of the technical offer. At the request of the bidder, the catalogs may be returned after the procurement procedure has been completed;


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Size Range: 8 inch (DN200); 2 to 24 inch in the family Pressure Class: Class 300 (PN50), 51.1 bar at 38°C Body Material: ASTM A105N forged, or A216 WCB cast Ball: CF8 / CF8M, or A105N with ENP / hard chrome Seat: PTFE, RPTFE, PPL, or A105N with Stellite hardfacing Stem: 316 stainless or 17-4PH, anti-blowout Bolting: A193 B7 studs with A194 2H nuts Body Joint: Single gasketed joint; spiral wound or RTJ Top Flange: ISO 5211 mounting pad, standard End Connection: Flanged RF / RTJ to ASME B16.5 Temperature Range:-29°C to +425°C, seat dependent Design Standard: ASME B16.34, API 6D, API 608 Test Standard: API 598, API 6D
Size Range: 2 to 56 inch (DN50 to DN1400) Pressure Class: Class 150 to 2500 (PN20 to PN420) Body Material: A105, A350 LF2, A182 F304 / F316, A694 F65 Ball: A105 + ENP 50 µm min, or stainless with STL / tungsten carbide Seat: RPTFE, nylon, PEEK, or metal with Stellite hardfacing Stem :A182 F6a, F316, or F51 duplex, surface hardened End Connection: Flanged RF / RTJ to ASME B16.5, B16.47 above 24 inch Actuator: Rack and pinion or scotch yoke, double acting or spring return Air Supply: 0.4 to 0.7 MPa standard, 1.0 MPa option Mounting Interface: ISO 5211 pad and drive Pressure Drop: Under 0.01 bar at full open, full bore Temperature Range: -46°C to +200°C; -196°C or +425°C option Standard :API 6D, ASME B16.34, ISO 14313; test API 598, ISO 5208
Size Range :12 inch (DN300); 2-56 inch in the family Pressure Class: ASME Class 300 (PN50), 51.1 bar at 38°C Body Material: ASTM A105 forged carbon steel, welded closure Ball: A105 with ENP or hard chrome; F304 / F316 option Seat: A105 with Stellite or nickel-based hardfacing; PTFE / RPTFE option Stem: F316 or 17-4PH, anti-blowout, extended for burial Seat Effect: Double piston effect (DPE) standard for welded body End Connection: Butt weld to ASME B16.25 Temperature Range: -29°C to +425°C Design Standard: API 6D, ASME B16.34 Test Standard: API 598 shell and seat, API 6FA fire safe Body Weld NDT: 100% RT or UT on the welded closure Operation: Worm gear standard; pneumatic, electric, gas-hydraulic
Size / Bore: 8 inch (DN200), full bore standard; reduced bore on request Pressure Class: ASME Class 2500 / PN420 Design Temperature: -29°C to +425°C (-20°F to +800°F) Body / Closure: ASTM A182 F11 forged, 1.25Cr-0.5Mo; F22 or F91 on request Ball: A182 F11 with Stellite 6 overlay, or tungsten carbide HVOF 1,000-1,200 HV Seat: Metal seated, Stellite 6 or nickel-based overlay, lapped as a matched pair Seat Design: SPE standard; DPE (DIB-1) or DIB-2 optional Leakage Class: ISO 5208 Rate D metal seated; Rate C achievable on low differential Stem: A182 F316, anti-blowout, anti-static, stem extension available Packing: Flexible graphite, live loaded gland Body Joint: Bolted, spiral wound gasket 316L + graphite Bolting: ASTM A193 B16 studs / A194 Grade 4 nuts End Connection: RTJ flange to ASME B16.5; butt weld to ASME B16.25 optional Face to Face: ASME B16.10 long pattern Design Standard: API 6D, ASME B16.34 Test Standard: API 598 / ISO 5208; shell 638 bar, seat 468 bar Fire Safe: API 607 / ISO 10497, API 6FA Fugitive Emission: ISO 15848-1, class and temperature per project Operation: Worm gear standard; pneumatic, electric or hydraulic actuated Approx. Weight: About 620 kg, gear operated Certification: EN 10204 3.1, NACE MR0175 on request, PED on request